Full Automatic Prefilled Syringes Barral Sticker Labeling Plunger Torsion Assembly Auto Denesting with Visual Detection

Customization: Available
Warranty: 2 Year
Type: Pharmaceutical Packaging Machinery

Product Description

Basic Specifications

Model NO.
S400
Finished Dosage Form
Liquid
Precision
High Precision
Certification
CE, GMP, ISO
Voltage
220V
Computerized
Computerized
Customized
Customized
Condition
New
Transport Package
Plywood Box
Specification
SET
Production Capacity
1000

Product Overview

To solve the urgent demand of vaccine production, the upgraded technology of prefilled syringes labeling system has enhanced performance stability. The S400 model plays a critical role in massive vaccine production during special global periods.

Range of Application

This equipment is sophisticatedly developed for integration with prefilled syringe systems. When connected with automatic nest-removers and rod trimmers, it completes the following functions:

  • Needle tube nest-removing
  • Push rod feeding
  • Combination booster and torsion bar
  • Combination outerwear and labeling
  • Syringes labeling
  • Buffer platform integration

Equipped with top-ranking servo controls and Germany PLC, it ensures the rubber plug does not shift during screw operations. Advanced intelligent visual detectors monitor if the push rod is correctly placed.

Model Characteristics

  • Designed for rod assembly and labeling after filling & sealing disposable syringes.
  • Stable production capacity reaching up to 400 pieces per minute (bpm).
  • Tolerance range: 0.2~0.5ml gap between the push rod top and rubber plug surface.
  • Aviation-grade craftwork with synchronous multi-functional performance.
  • Versatile combination: supports both connected or stand-alone operations.
  • Optional units: Spray coding, stamping coding, laser coding, and automatic rejection devices.

Technical Specifications

S/No. Item Parameters Remark
1Speed<=400 pieces per minuteRelated to Bottle/Label size and feed speed
2Tube Size1-10ml syringe Ø6-20mmParts replaced for different diameters
3Labeling Accuracy±0.5mmExcludes paste & label error
4Label Sending Speed<=60 meters/minute-
5Label RollID: 76mm, OD: 350mm-
6Label Size(L)15-100 (W)10-80 mm-
7Power220V±5% 50/60Hz 1KW-
8Machine Size~2600mm × 100mm × 1600mmReference only

Frequently Asked Questions

Q1: What is the maximum production speed of the S400? A1: The S400 can reach a stable production capacity of up to 400 pieces per minute, depending on the syringe and label specifications.
Q2: Which syringe sizes are compatible with this machine? A2: It supports 1-10ml syringes with diameters ranging from Ø6mm to Ø20mm. Corresponding parts can be replaced to accommodate different sizes.
Q3: How accurate is the labeling process? A3: The machine offers high precision with a labeling accuracy of ±0.5mm.
Q4: Does the system include inspection features? A4: Yes, it is equipped with advanced intelligent visual detectors to ensure the push rod is correctly placed and not too tight.
Q5: Can this machine be integrated into an existing production line? A5: Yes, the versatile design allows it to be operated as a stand-alone unit or connected to a full production line, including nest-removers and rod trimmers.
Q6: What certifications does the equipment meet? A6: The equipment is fully compliant with CE, GMP, and ISO standards, ensuring high-quality manufacturing requirements.

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