Precision Auto-Lock Vacuum Fixture for Heavy Duty Machining

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Precision Auto-Lock Vacuum Fixture for Heavy Duty Machining

Customization:	Available
Standard:	GB
Surface Treatment:	Stress Processing

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Product Description

Basic Specifications

Model NO. JZXP-L2M*W1.6M

Energy Source Electric Arc

Material Stainless Steel

Transport Package Wooden Box

Specification Customised

Trademark High-Precision Series

Origin China

HS Code 84663000

Capacity 10000 units

Product Overview

We specialize in high-precision vacuum clamping solutions for large CNC machines (e.g., gantry mills, vertical lathes, planers), replacing traditional mechanical fixtures. Our matrix-style vacuum chucks deliver superior stability and efficiency.

🎯 Ultra-Precision

Multi-point adsorption minimizes workpiece deformation.

⚡ Rapid Setup

Vacuum activation is 3× faster than hydraulic/mechanical clamping.

🤖 Automation Ready

Seamless CNC integration for unmanned operation.

💪 Labor-Saving

Reduces manual handling of heavy/dangerous workpieces.

Core Modules & Specifications

1. Base Module (Vacuum Clamping Unit)

Component	Key Features
Vacuum Generator	Oil-free pumps with stable suction (-80kPa to -95kPa).
Motion Control	PLC/CNC-compatible, auto start-stop, and pressure adjustment.
Sensor & Alarms	Real-time vacuum monitoring with leak alerts and auto-compensation.
Frame Structure	Aerospace aluminum/Q345 steel, lightweight yet rigid, T-slot compatible.

Configurations:

Standard: Fixed suction layout for regular shapes (e.g., plates).
Modular: Reconfigurable suction points for complex geometries.
Smart: Adaptive force control via embedded sensors (e.g., curved surfaces).

Industry Applications

(1) Plate Cutting
Material: Q345 steel (hardened + ground).
Capacity: Up to 2m × 1.6m, evenly spaced cuts (adjustable intervals).
Advantage: Eliminates cutter interference from clamps; improves edge quality.

(2) Edge Milling
Material: Polyester fiber surface (scratch-resistant).
Vacuum Zones: Customizable perimeter suction for irregular milling paths.
Use Case: Composite panels, wooden boards.

(3) High-Precision Machining
Material: Aluminum alloy (lightweight + heat-dissipating).
Smart Control: Auto shut-off for unused zones; ±0.02mm positioning accuracy.
Example: 4200 vertical lathe integration.

Featured Chuck Components

Type	Performance Highlights
Rubber Suction Pads	1T pulling force per pad + support platform (anti-warping for thin sheets).
Multi-Point Chuck	Integrated vacuum chamber; independent control per suction point (solenoid valves).
High-Temp Pads	Silicone material, withstands 300°C short-term (e.g., post-laser cutting).

Product Visuals

Frequently Asked Questions

Can we customize according to the product requirements?

Yes, we have many types and specifications. If there is no suitable standard model, we can customize a solution specifically for your workpiece dimensions and material.

What industries can these vacuum solutions be used in?

Our equipment covers a wide range of fields including home appliances, 3C electronics, building materials, food packaging, medical equipment, automotive parts, metallurgy, aerospace, and logistics.

Does the equipment require complex assembly upon arrival?

No, it is not necessary. The equipment is fully debugged before leaving the factory. You can typically integrate it directly with your existing crane hooks or CNC tables.

Is the device easy and convenient to operate?

Yes, the rechargeable and matrix-style suction systems are designed for high efficiency in the sheet metal industry, greatly improving safety and ease of use compared to mechanical clamping.

Does an unpowered suction crane require an external vacuum pump?

No, unpowered vacuum cranes do not require a vacuum pump; they rely on an internal circulation chamber to generate the necessary vacuum pressure.

What safety features are included?

The systems are equipped with safety measures such as real-time pressure detection, audible pressure alarms, and controlled suction/discharge load management.